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Nasty rash!

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    Posted: 09 Apr 08 at 10:39am
Ok you lot, this ain't pretty - I've got a nasty rash around me hounds.....

Seeing as there were some pretty insightful and informed comments on the painting a boat thread, has anyone seen this before?
The lacquer on the mast is smooth and sound apart from around the spreaders and hounds where it looks 'orrible! Not only is it flaking but it feels as though it has crystals growing in it. Someone told me it was 'carbon mite'- not sure to believe them.
Any advice? Is it just that the previous owner used the wrong stuff and it isn't flexible enough around the high load points?
Current plan is to strip it all back and re-do with two-pack.


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Post Options Post Options   Quote alstorer Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 12:51pm

Are there any rivets in that joint? Looks like there's a couple towards the back of the mast in that top picture? if so, I'd be worried that they aren't properly insulated, and you've got some 'orrible galvinic effect going on there.

Whatever the cause, you're going to need to strip back to redo it. be careful doing this, you need to avoid damaging the fibres. If you're stripping back and you do reach the fibres, and the resin still looks like that, then, um, that's a very bad thing.

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Post Options Post Options   Quote Femto Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 1:13pm
Another pic showing the hounds below if its any help.
I was also wondering about the galvinic effects of stainless bits into a carbon mast- as far as i know its a standard off the shelf RS800 mast so hoped such things would have been sorted at manufacture.
The fibre layup below the lacquer looks fine and its had good ragging in 25knots recently so can't be that bad!!

Anyone know the best way to strip the existing stuff off as i suspect sanding might be rather tiresome? Also any method to tell if it will react to two-pack over the top of any reminants?

Cheers


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Post Options Post Options   Quote alstorer Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 1:30pm
That's pretty ugly, how old is it? That last phto clearly shows the problem extending along the fibre twills, which could be a cause of concern.
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Post Options Post Options   Quote JimC Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 1:30pm
Originally posted by Femto

I was also wondering about the galvinic effects of stainless bits into a carbon mast- as far as i know its a standard off the shelf RS800 mast
so hoped such things would have been sorted at manufacture.

Tell that to owners of the early RS600 masts... Ye canna ignore the laws of physics Captain... In theory there should be anti galvanic zinc paste under the fittings, but presumably that doesn't last for ever - it can't do if its going to work. In practice it has been known for people to forget. Carbon should erode the metals though as I understand it. I have seen rivets with the ordinary steel pins left in. You can usually tell by rust stains. Good to push those through if there are any.
Originally posted by Femto

Anyone know the best way to strip the existing stuff off as i suspect sanding might be rather tiresome? Also any method to tell if it will
react to two-pack over the top of any reminants?


I'd probably use a mixture of sandpaper and a stanley knife blade held at 90 degrees to the surface as a scraper for the very loose stuff. If its not loose you don't really need to remove it.... To test reactions - apply a small amount of vanish/paint and leave for 48 hours...
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Post Options Post Options   Quote Femto Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 1:47pm
The boat is a fairly early one - 873, not sure if the mast is original, it was refinished about a year ago by the previous owner.
Been sailing 600s for several years now, so have seen and heard all about the problems with metal sleaves in the angel masts.
I'm just wondering if all the effort of stripping back and reapplying is wise without sorting the problem- Any ideas how much someone like Ashdown marine would charge to strip, re-rivet and re-finish the mast?
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Post Options Post Options   Quote JimC Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 3:02pm
The trouble is that replacing rivets, even if done well, is best avoided too... rivets and carbon masts don't really mix very well, even though there's often no choice.

The real fix is to have no metal fittings in the mast at all, which is impractical, and even reducing the number gets seriously expensive. This is why you see flash bonded carbon spreader brackets and all the rest of it on the development boats which aren't built down to a price so much.
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Post Options Post Options   Quote Femto Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 4:18pm
Ok so whats the best fix here?

- Get it professionally stripped and re-riveted?

- Strip the flakey areas and re-lacquer?

- Don't look up!? (would an insurer consider this lack of maintainace if the mast were to break?)

Thanks for the advice so far!
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Post Options Post Options   Quote JimC Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 4:57pm
I'd strip and revarnish. If the class rules are OK with it I'd paint the mast rather than varnish because I think its protects the spar better.
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Post Options Post Options   Quote craiggo Quote  Post ReplyReply Direct Link To This Post Posted: 09 Apr 08 at 6:13pm
It looks like the badly effected areas are near joins in the spars, and areas with fittings. It looks like the area may not have been properly prepared last time is was re-laquered and subsequently moisture has got in at the joins and fittings. The moisture will run along the fibres and when it freezes will expand lifting the local lacquer off of the carbon. Once warmed the ice will melt and it will carry on running along the fibres. As Jim says the corrosion usually occurs on the metal fittings not on the carbon.

The fix is to scrape off the old stuff and re varnish with International two-pot varnish. When you scrape and sand the old stuff off take it down until all the current coating goes a milky white colour, clean it up with a bit of acetone and then apply your new coating. The trick is to get right into the corners of fitting as this is where the problem has arisen. Slapping an extra thick coat on in these areas may look good initially but wont help the underlying problem, so make sure you prepare it well.

Paul
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