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A Sail and Sailmakers thread...

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iGRF View Drop Down
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Post Options Post Options   Quote iGRF Quote  Post ReplyReply Direct Link To This Post Topic: A Sail and Sailmakers thread...
    Posted: 01 Apr 13 at 5:53pm
So, somebody tell me, why no tapered battens these days, some classes must still use them.

Then 2nd question, how do you measure luff curve, do you use a radius or a top and bottom offset from the mean?

Third question, having measured the luff curve where do mast suppliers publish their bend curve data?
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I luv Wight View Drop Down
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Post Options Post Options   Quote I luv Wight Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 6:21pm
Peg the sail out - tight luff so it goes flat, a tight string between top and bottom, and measure it at 200mm intervals along the luff.
Measure the mast bend every 200mm with a sail up the mast   - apply the magic correction factor and they will match.
Or... measure the mast bend, apply your correction factor and make the sail to suit at each point.
For an unstayed mast, fix the butt end, and hang weights off the top - easier to measure that way.



Edited by I luv Wight - 01 Apr 13 at 6:22pm

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Andy P
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Post Options Post Options   Quote RS400atC Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 7:55pm
Tapered battens are still used where they are not full length.
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iGRF View Drop Down
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Post Options Post Options   Quote iGRF Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 8:03pm
By who?
Not Hyde, nor that Elvstrom sail I had with the Blaze i don't recall.

When did they go out of fashion?

It's typical of one designs, well it's the same for everybody so who cares.

And I doubt anyone tunes battens these days either.
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Post Options Post Options   Quote MattK Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 8:26pm
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Daniel Holman View Drop Down
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Post Options Post Options   Quote Daniel Holman Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 8:35pm
Some are tapered full length.
Most dinghy battens are softer in the context of the rest of the rig than windsurf battens so don't drive the shape so much, I.e the sail still holds its moulded shape regardless of the batten taper.
Un tapered are more the go at the top of sails anyhow where max depth 50%aft camber is ok.

As for luff curves and sails, my feeling on it is that most sailmakers will just mess about with te luff curve empirically on a known mast until they are happy. I think that at dinghy sizes very little true engineering goes into it as this would be more expensive than a few recuts.
Big leadmines a different story, when the sailmakers and rig guys make full structural models of every rigging component in a coupled model, loaded to mimic sailing loads, and Cfd aero models, and basically iterate around the loop until everything converges on the same answer. Obv sending the £200k main for a recut is a big hassle and expense,
And more boats and rigs are custom.
Good luck finding a production dinghy mast maker in the UK who will furnish you with actual engineering data for their spar.
If you're clever and do the correct tests you could derive the data, and generate deflection data that a sailmaker may or may not chose to use.
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Post Options Post Options   Quote Oatsandbeans Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 8:47pm
First point- battens. Yes you are correct the sail battens that most dinghy sails have are rubbish and 30 years behind what the windsurfing comminity use. Most dinghy sails use low cost contract pultruded glass  battens.  Sometime  you may get a laminated tapered batten but not often. As you know windsurfers use rod/ tube / rod battens with a reasonable amount of carbon in them. So they are light, and have a controlled bend that gives the maximun camber where you want it (and  it stays there!). These battens are not cheap and the SMOD boats and big dinghy lofts see no "value" in using them.

The second point re luff curve measurement. I simply lay the sail out flat and measure the curve by placing a straight edge from the head to the tack, and take the maximum distance of the luff from this, which is normally around the spreaders( A sailmaker friend of mine says this is flawed as seam shaping in the luff can affect this), but this works for me as when I then bend the mast to this measured value I get overbend creases and I know that I am at the max for my mast bend with that sail.
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iGRF View Drop Down
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Post Options Post Options   Quote iGRF Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 9:10pm
Originally posted by Daniel Holman

I think that at dinghy sizes very little true engineering goes into it as this would be more expensive than a few recuts.

So how often does this go on then, and at what level? Presumably development loft and team/pro jock. Or would your average Solo sailor spec a recut?
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Post Options Post Options   Quote Guests Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 9:13pm
My old NS14 had tapered full length, foam cored, battens. Not cheap mind you.
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iGRF View Drop Down
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Post Options Post Options   Quote iGRF Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 13 at 9:22pm
I just lost a load of script in that last post, but the essence was the luff curve difference between the sails originally designed for tin masts which don't bend that much and the sails that go with carbon masts having a deeper curve, not that either curve is anything other than minimal compared to my world and one curve was twice the dept of the other, again an anomlay that just couldn't occur.
Obviously dinghy sails use predominantly broadseam shaping to obtain their shape, but there seems to be a trend to luff curve use with the increasing number of carbon masts, so I'm trying to work out how it's done without having the mast to hand pre bent on the bench.
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