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Foil Mould

Printed From: Yachts and Yachting Online
Category: General
Forum Name: Repair & maintenance
Forum Discription: Questions & tips on the subject
URL: http://www.yachtsandyachting.com/forum/forum_posts.asp?TID=9118
Printed Date: 14 May 25 at 4:04pm
Software Version: Web Wiz Forums 9.665y - http://www.webwizforums.com


Topic: Foil Mould
Posted By: hollandsd
Subject: Foil Mould
Date Posted: 22 Mar 12 at 9:11pm
Out of curiosity how do you go about producing a female mould for foils? I understand how to produce foils from a male blank but not how to from a female mould.
Any enlightenment woukd be great

Dan

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Laser 184084
Tasar 3501
RS600 698
RS600 782



Replies:
Posted By: craiggo
Date Posted: 22 Mar 12 at 10:59pm
Machine them preferably out of something with similar coefficients of expansion to the proposed foil material.
Invar is a particularly good material if foils are to be Carbon.


Posted By: alstorer
Date Posted: 23 Mar 12 at 7:03am

or form a female mould from a pattern part using http://www.hexcel.com/products/aerospace/atooling-materials - expensive composite tooling materials . As well as having a well matched coefficient of thermal expansion, it needs to be able to withstand higher temperatures than you plan on curing at.

(I'm not actually suggesting HexTool for this sort of thing, just showing the sort of thing that exists)



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Al


Posted By: Oatsandbeans
Date Posted: 23 Mar 12 at 7:19am
Al, what is this Hextool stuff then. I had a look at the link and it didn't explain what it was. Is it a short fibre sheet a bit like Hexfit or something else?


Posted By: olly_love
Date Posted: 23 Mar 12 at 8:14am
we use it here with our 5 axis machine, it requires a very light sand with 1200 grit then a polish and ready for moulding.
very expensive say £800 quid for a 1x1 sheet by 50 thk, but you save on the prep time also depends on what grade you use


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TWO FRANK-Hunter Impala




Posted By: alstorer
Date Posted: 23 Mar 12 at 8:27am
similar to Hexfit, but optimised for tooling purposes. If you click on the links on the left, you'll get all the data (and even vidoes) with regards the two varients
 
(I work for Hexcel, but I'm not in a sales role)


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-_
Al


Posted By: robinft
Date Posted: 23 Mar 12 at 10:11am
CNC machined aluminium female moulds used at Bimare:




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Laser number 9


Posted By: timnoyce
Date Posted: 23 Mar 12 at 10:49am
Originally posted by robinft

CNC machined aluminium female moulds used at Bimare:

 
Very nice indeed.


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http://www.facebook.com/bearfootdesign - BEARFOOT DESIGN
Cherub 2648 - Comfortably Numb



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